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AMP Light and New Regulator & Generator

Discussion in 'Early CJ5 and CJ6 Tech' started by zachUSMC, Jul 8, 2006.

  1. Jul 8, 2006
    zachUSMC

    zachUSMC New Member

    Queen City of...
    Joined:
    May 25, 2006
    Messages:
    23
    Maybe someone can help me with this....my battery was not charging on my 1961 CJ5. I had the generator rebuilt, and I just installed a new voltage regulator, and a new battery. Now, the AMP light goes out while the vehicle is running - however, when I stop, turn the vehicle off, and withdraw the key, the AMP light stays on.
    Any suggestions?
    Thanks
    Zach
     
  2. Jul 8, 2006
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
    Messages:
    12,390
    Try disconnecting the ground from the battery. If it sparks it's drawing current. Maybe the regulator is stuck. I had that happen recently, but I have an amp gauge so I knew it was drawing current, I don't know if the light coming on is indicative of that when it's not running. Hopefully something hasn't already happened by the time you read this.
     
  3. Jul 8, 2006
    Howard Eisenhauer

    Howard Eisenhauer Administrator Staff Member

    Tantallon, Nova...
    Joined:
    Nov 22, 2003
    Messages:
    8,139
    Zack, I see three possibilities-

    - Theres a wire connected to the wrong spot- The "new" regulators have the terminals in different spots than than the factory ones (at least the one I just bought does). Check to make sure "A" from the genny goes to "A" on the regulator. This is also where the idiot light wire connects to. Also the "F" goes to "F". The regulator 'Batt" terminal goes to the hot side of the starter solinoid as well as to the circuit breaker on the back of the light switch.


    - May be a problem with your ignition switch, although this isn't likely as your engine would probaly keep running after you switch it off.

    If you can get at it find the wire that runs from the idiot light to the switch. Chech with a voltmeter at the switch terminal when the switch is off. It should be zero. If its 12 volts (or whatever voltage your battery is currently at) you've got a bad switch. If it's somewheres in between 0 & 12 (I'm guessing 4-10 volts) you've got a problem with the regulator.
    to make sure there isn't 12 volts there.


    -As Glen said one of the relays in the regulator may be stuck. Try a BFH. If that doesn't do it try a new regulator.

    H.
     
  4. Jul 8, 2006
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
    Joined:
    Sep 21, 2002
    Messages:
    12,390
    I figured he post the results here too, anyway he sent me a pm, he disconnected the battery and heard the regulator click, plus the associated wires were already melting and the generator was hot. :shock: Anyway a trip back to the shop is in his plans.
     
  5. Jul 9, 2006
    zachUSMC

    zachUSMC New Member

    Queen City of...
    Joined:
    May 25, 2006
    Messages:
    23
    Thanks again Glenn.
    Here's the sit-rep...turns out a 6 volt regulator was placed in a 12volt regulator box. Advanced auto parts has the wrong part number in their computer as well (which claims this part number is a 12 volt regulator - it is not)....big screw up on their part. Unfortunately the two regulators look nearly exactly alike with minimal markings distinguishing the two - which of course resulted in the advanced auto folks giving me a 6 volt regulator which I in turn ridiculously put in my Jeep.
    According to the advanced auto manager I "should" get a new wiring harness and my generator repairs out this ordeal - I'm in contact with their claims department. Hopefully there is nothing wrong with the gen...which I had rebuilt last week!
    Thanks again for your input...quite helpful.
    Zach
     
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