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Alternator/starter Wired Incorrectly?

Discussion in 'Early CJ5 and CJ6 Tech' started by OrangeCJ5, Oct 8, 2016.

  1. OrangeCJ5

    OrangeCJ5 Sponsor

    I followed this diagram:

    http://i801.photobucket.com/albums/yy299/mfuchs33/Altwire04.gif

    When I cranked over the engine, the ground wire from the case to the battery got extremely hot and started to smoke, if I take it off the engine won't turn over at all. What did I do wrong?

    The large gauge yellow wire and the + from the battery are on the big lug of the solenoid and the purple wire that is only hot when the key is turned are all correct and the purple wire is only hot when the key is turned.

    I am switching over from the stock alternator. Thanks in advance guys.

    Mike
     
    Last edited: Oct 8, 2016
  2. Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    do you have a neg cable from engine block to frame too
     
  3. OrangeCJ5

    OrangeCJ5 Sponsor

    Would that cause the ground wire to heat up like that? If the engine to frame wasn't grounded?
     
  4. OrangeCJ5

    OrangeCJ5 Sponsor

    I am embarrassed to report, I found the problem. Not only was the motor not grounded to the frame (just swapped this motor in) but I also hadn't bothered to reattach the negative wire from the battery back to ground either! Thanks Twin2
     
  5. piffey263

    piffey263 Active Member

    Grounds are very important.. battery ground to engine, engine to frame. It's amazing what a bad ground does... all sort of funny things. Slow cranking starter, no start. this can cause lots of resistance for wiring, therefore heat.

    I see a fuse in your diagram, what type of fuse? If its a fuseable link that is older, might replace they can act up sometimes.


    Nvm, OP solved his issue.