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Xj Pedal Template For A 2a/3a

Discussion in 'Flat Fender Tech' started by Jeepsterjim, Aug 24, 2023.

  1. Aug 24, 2023
    Jeepsterjim

    Jeepsterjim Member

    Lincoln, CA
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    Ol Fogie likes this.
  2. Sep 5, 2023
    txtoller

    txtoller Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Weatherford, TX
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    That would have been a handy bit of information when I was doing my xj brake set up on my 6.
     
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  3. Sep 6, 2023
    givemethewillys

    givemethewillys Been here since sparky ran it. 2022 Sponsor

    New Kent, VA
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    This is great, thanks for posting. I've mocked up xj pedals, and they seem to fit great in the cj5. This template will really nail things down though
     
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  4. Sep 7, 2023
    Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Gulf Breeze FL...
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    I use a cordless saws-all and grinder and cut the firewall and doubler out about the same size.
     
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  5. Sep 7, 2023
    givemethewillys

    givemethewillys Been here since sparky ran it. 2022 Sponsor

    New Kent, VA
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    I used the template today to mock up a reinforcement plate for my cj5, and I have a question for the experts. The hole for the brake master cylinder is listed as " 0/ 1.500 THRU". Does this mean that the hole should be a radius of 1.5", or a diameter (3")? Looking at my 80's xj master cylinder, it sure looks like it should be closer to 2.5-3". I don't have a clutch master cylinder currently, but I recall that one being a smaller diameter.
     
  6. Sep 8, 2023
    Jw60

    Jw60 Cool school 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Sedalia MO.
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    The slashed circle is a diameter symbol. Looks like all of the holes are marked as diameter.
     
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  7. Sep 8, 2023
    Jeepsterjim

    Jeepsterjim Member

    Lincoln, CA
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    just note....I do not know IF this works/accurate which is why I posted if anyone has used it. I could not find the total width or height of the plate. Also, its for a 2a. 3a . let us know if it works!
     
  8. Sep 8, 2023
    givemethewillys

    givemethewillys Been here since sparky ran it. 2022 Sponsor

    New Kent, VA
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    In that case, I don't think this template is accurate for ALL XJ swinging pedal setups. My set is iirc from a late 80's one, with a vacuum booster (do they all have a booster?). I didn't dig out my calipers, but the boot around the booster is at least 2.5", and a 3" hole makes for nice breathing room. The bolt holes seem to line up just fine.

    There's also a support bolt that I think would line up somewhere around below the clutch master, but I haven't mocked that up yet to be sure.
     
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