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Overdrive Comparison

Discussion in 'Early CJ5 and CJ6 Tech' started by Scott Bruns, Apr 21, 2024.

  1. Apr 21, 2024
    Scott Bruns

    Scott Bruns New Member

    Phoenix, AZ USA
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    I was comparing 2 overdrives side by side and I noticed that one of them has a bearing in the center and the other does not.

    upload_2024-4-21_14-58-42.png

    The other end of the overdrives looks very similar.

    upload_2024-4-21_15-3-35.png

    Was there ever a time when the overdrive were being built without needle bearings in the center supporting the shaft?
     
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  2. Apr 21, 2024
    duffer

    duffer Rodent Power

    Bozeman, MT
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    For Warn's, I don't think so.
     
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  3. Apr 22, 2024
    Ol Fogie

    Ol Fogie 74 cj5 304, 1943 mb

    Southern...
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  4. Apr 22, 2024
    Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Gulf Breeze FL...
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    I’ll take the spare one off your hands. :drool;
     
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  5. Apr 22, 2024
    colojeepguy

    colojeepguy Colorado Springs

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    That's the bearing for the splined shaft with the sun gear, see 911143 in this Saturn OD diagram.
    IIRC it normally comes out with the splined shaft.

    upload_2024-4-22_6-31-23.png
     

    Attached Files:

    Last edited: Apr 22, 2024
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  6. Apr 22, 2024
    Jw60

    Jw60 That guy 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Sedalia MO.
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    The real question is where are the oil collectors?
     
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  7. Apr 22, 2024
    Scott Bruns

    Scott Bruns New Member

    Phoenix, AZ USA
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    I have the Oil Scoops. Just removed them for the photos.
     
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  8. Apr 22, 2024
    Oldpappy

    Oldpappy A.C. Fults - Curmudgeon at large 2022 Sponsor

    East Tennessee
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    I think the real question is where is the missing bearing? Had to have been there before disassembly.
     
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  9. Apr 22, 2024
    59cj5

    59cj5 Member

    Central WI
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    IMG_2024-04-22-111928.jpeg IMG_2024-04-22-112518.jpeg Mine is a Warn without a bearing but I bought it used so no idea if anything is missing or swapped
     
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  10. Apr 22, 2024
    Scott Bruns

    Scott Bruns New Member

    Phoenix, AZ USA
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    I think your bearing is attached to the shaft: upload_2024-4-22_9-50-6.png
     
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  11. Apr 22, 2024
    59cj5

    59cj5 Member

    Central WI
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    You might be right I didn’t see that
     
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  12. Apr 22, 2024
    Oldpappy

    Oldpappy A.C. Fults - Curmudgeon at large 2022 Sponsor

    East Tennessee
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    Odd thing here is I don't see that bearing in the first set of pictures, so how did it find its way home?
     
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  13. Apr 23, 2024
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Pullman, WA
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    Yeah, it's definitely not there in the original picture.

    One thing of note. The old Warn overdrives and the new Saturn overdrives treat that bearing differently.

    The old Warn overdrives have the bearing captured on the shaft with a ridge in front of it and snap ring behind it:
    [​IMG]

    This means when you bolt the overdrive onto the back of the transfercase, you are pressing the bearing race into the planetary housing. Conversely, removing the overdrive takes some effort because you need to pull the bearing out and keep things straight in the process.

    The Saturn Overdrive shaft has a collar behind the bearing bearing race and no retention on the front. This means the bearing stays in the planetary housing and the overdrive slides in and out of the bearing with no effort:
    [​IMG]

    I have the Saturn parts in the old Warn OD on my '71 and prefer them from an ease of assembly/disassembly standpoint.
     
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  14. Apr 24, 2024
    jeepdaddy2000

    jeepdaddy2000 Active Member

    Eagle Point oregon
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    Two different posters.
     
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  15. Apr 24, 2024
    Daryl

    Daryl Sponsor

    Bonney Lake, WA
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    Very common for the thin lip on the shaft to break and have the bearing stick inside the planetary housing. I have run several just putting it back together. A new shaft is fairly inexpensive if you want it to be perfect.
     
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  16. May 2, 2024 at 7:24 PM
    Scott Bruns

    Scott Bruns New Member

    Phoenix, AZ USA
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    So, there should always be a bearing, correct? That makes sense to me.

    The reason I ask is because a long time ago I sent my overdrive to ATV Mfg (herm the overdrive guy) to be rebuilt. It came back and I finally installed it last year and it never worked right.

    It never stayed in direct drive. Herm told me to add more shims. Still didn't work. I had that overdrive in and out a dozen times. Finally the shift fork just broke while driving it down the street. I got so fed up with dealing with Herm that I bought a new overdrive from Advance Adapters.

    I installed the new overdrive and it worked as expected. No shims were needed, it just worked. I had a chance to compare the new working overdrive with the rebuilt broken overdrive and I saw the missing bearing.

    I contacted Herm, and he gave me the run around some more. Three times I asked him if there should be a bearing and three times I got vague answers, so I still had no idea if the bearing was missing or if it was not supposed to be there at all.

    There is a lot more to this story, but I'm not going to drag Herm through the mud. At this point I'm done with him, and I finally have a working overdrive. That's all I care about.
     
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  17. May 2, 2024 at 8:39 PM
    colojeepguy

    colojeepguy Colorado Springs

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    Unfortunately a lot of us here share that opinion.
     
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  18. May 2, 2024 at 9:44 PM
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

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    Yes, there should be a bearing there. As noted, lots of people on the forum won't do business with him due to similar stories.
     
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  19. May 3, 2024 at 12:47 AM
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    Yep and that's the thing Herm can't do...make his work unless you shim.Sometimes. Garbage.
     
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  20. May 3, 2024 at 7:35 AM
    Oldpappy

    Oldpappy A.C. Fults - Curmudgeon at large 2022 Sponsor

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    Herm rebuilds overdrives, he does not make them as far as I know. Shims are not uncommon in rebuilt gear boxes of any kind.
     
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