1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

Original fuel tank and sender for a V6?

Discussion in 'Early Jeep Restoration and Research' started by Admiral Cray, Mar 9, 2010.

  1. Mar 9, 2010
    Admiral Cray

    Admiral Cray I want to do this again.. Staff Member

    Bainbridge...
    Joined:
    Sep 21, 2009
    Messages:
    204,352
    I have searched but did not find the answers. What does an original fuel tank for a early CJ5 V6 look like? Where are the fuel outlet to the pump and inlet for the fuel return? I just bought a tank in great condition from Daryl and the tank appears to be original. There is an outlet on the bottom of the tank next to a drain plug. The outlet fitting on the inside of the tank has a tube that curves up then down to the bottom of the tank. A type of fuel pickup?

    [​IMG]

    At the top of the tank by the filler is a small 1/8 inch NPT fitting. Is that for the return line? It was plugged with a square drive plug. On the inside of the fitting inside the tank there is a tube that almost touches the bottom of the tank, stops about 1/4 inch from the bottom. I don't think this is a fuel pickup.

    [​IMG]

    The fuel sender has a cork for the float. Is that original? It appears to have been attached at a factory with a round clip.

    [​IMG]

    The float looks like it has spent a long time in gas. The sender came off like it was the first time it has ever been removed.

    The tank is spotless inside. I believe Daryl said it came out of a '66 CJ5 V6. Original for an early V6 Jeep? Is there another way the tank is hooked up to the fuel system? Was there a point when Jeep just put V6 tanks in all CJ's and plugged the return line fitting? The plug may have been added at some time. Maybe when the fuel pump was replaced and the replacement did not have a return output. Were the original fuel lines all metal to hose connections at the engine?

    I know this is overdoing it, but I find this stuff fascinating.:rofl:

    Cary 8)
     
  2. Mar 9, 2010
    cj6/442

    cj6/442 Sponsor

    Fallbrook, Calif
    Joined:
    Feb 6, 2008
    Messages:
    2,734
    darn, I just cut one up, wonder if the brass float I have will work for you
     
  3. Mar 9, 2010
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    All of your assumptions are correct as per my 66 tank and connections. The curved tube (outlet) sits on the bottom of the tank and has the end sealed. A short distance from the sealed end, a slotted opening was cut into the top half of the tube to allow fuel in but did not have a screen filter applied. This helped to keep out most of the junk from the very bottom. I plugged my return line also. When I replaced the fuel pump, the supply house did not have in stock the pump with the return. Since I don't rough ride my Tux anymore, I use a vented cap.
     
  4. Mar 9, 2010
    Admiral Cray

    Admiral Cray I want to do this again.. Staff Member

    Bainbridge...
    Joined:
    Sep 21, 2009
    Messages:
    204,352
    Walt,

    I saw a thread about the fuel pickup with photo of how it was repaired. The curved tube is the fuel outlet or pick up. That is what I thought. I didn't see the slot in the tube.

    Were your original fuel lines all metal to the tank including the return line? Where did the return line come from? Did it come up from the back and across the top of the tank or did it come up from the side and across the top? I vaguely remember how my first '66 CJ was connected. I think I use to keep a shop rag tucked under the tube on the side.

    Do you still have your original sender? Was the float cork? Just curious.

    I owned my first Jeep, a stock '66 Tux, in the late 60's, early 70's. First thing I did was get rid of all that chrome. I still have one chrome tail gate chain and the side badges. Youth? :cry:

    A lot of people may think this kind of detail is over the top, but they should see a Porsche concourse event. They argue over the size, type, and color of sheet metal screws. They even use a white glove to check the inside of the tail pipe. Most of those car are never driven. :rofl: I do intend to drive this jeep.:D

    Cary 8)
     
  5. Mar 9, 2010
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    The fuel and vent lines were all metal from the tank up to about the steering box, where they went rubber over to the engine,and then back to metal on hangers on pan bolts. So metal the rest of the way to the fuel pump. The return line went up thru the floor between the tank and tub. The connection to the tank is only a couple inches from the left side and at the top. Yes I still have the original sender and yes the float is cork. My Tux is still very original, at least 90* or better. I did not know the tailgate chains were orig chromed. I am the second owner. I bought it in 1970.
     
  6. Mar 10, 2010
    Admiral Cray

    Admiral Cray I want to do this again.. Staff Member

    Bainbridge...
    Joined:
    Sep 21, 2009
    Messages:
    204,352
    Walt,

    I looked in my parts book (9/66) and it list for the CJ5A, Part #965716, Link, tail gate chain (Chrome), 2.

    Here is what I have left from my '66 Tux, plus some seat belts with Jeep across the buckles, the other chain. Just don't know where they are yet.

    [​IMG]

    Thanks for the tank info. :beer:

    Cary 8)
     
  7. Mar 10, 2010
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    Thanks for the info. Is your parts book reproduced by someone that I could order one? Tnx Walt.
     
  8. Mar 10, 2010
    Admiral Cray

    Admiral Cray I want to do this again.. Staff Member

    Bainbridge...
    Joined:
    Sep 21, 2009
    Messages:
    204,352
    The parts book is original, 337 pages, copyright 1967, revised 9/66, covers both engines and CJ-3B through DJ-6, #W-1185-R1. I found it on EBay. Let me know if you need anything looked up.

    Cary 8)
     
  9. Mar 10, 2010
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
    Joined:
    Mar 29, 2007
    Messages:
    5,923
    Will do tnx. Walt.
     
New Posts