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Bad Starter or Something else?

Discussion in 'Early CJ5 and CJ6 Tech' started by AirForceKnight, Feb 11, 2006.

  1. Feb 11, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
    Messages:
    116
    Hey Guys,
    I just finnished replacing my tie rods and I wanted to get some gas, but when I turned the key and the solinoid didn't click but the starter spun. I tried it again and low and behold, nothing :cry: No solinoid click, no spin. nothing. I decided to test it so I shorted the start switch with a screwdriver and all I got was the starter spinning. :( I went and got a new solinoid, and put it in, but all I got when I turned the key was the starter spinning again, no solinoid. On the second try, nothing happened again. :? I then thought that maybe my battery was dieing. So I push it out the garage and hook up my cherokee to it and after about 10 minutes all i could get was the starter spinning about every other try. The only thing I havent tried replacing/ bypassing is the starter. Could this be the problem?
     
  2. Feb 11, 2006
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
    Messages:
    9,221
    How does the starter engage if the solenoid is bad. :? No juice through solenoid=no starter spinning.
     
  3. Feb 11, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
    Messages:
    116
    That was mainly why I was confused. The starter spins but the solinoid doesn't click in. Is there anything that can go wrong with the plunger that can keep it from engaging?

    Edit: I'm suspecting the starter because both a 3 month old solinoid and a new solinoid wouldn't work.
     
  4. Feb 11, 2006
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
    Messages:
    9,221
    Oh, oh, oh, I forgot :v6: starter.

    Um, it's possible that the solenoid is getting juice but the starter is froze and the solenoid can't move the gear out. That make sense? Did you try to lubricate the starter to see if it frees up? I've bench tested a starter on my 198 before. Not hard to see if it's functioning properly.

    Now that I think about it, my 198 starter did the same thing almost. It would spin but not engage the flywheel. That's what I was benchtesting it for, to see what it was/wasn't doing.

    I just bought another Jeep to fix it. :D
     
  5. Feb 11, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
    Messages:
    116
    When I insalled the new solinoid I took the starter off (easier) The plunger moves back and forth, although it wasn't a gliding movement, It didn't hit me as enough friction to cause a problem. How strong is the electromagnet in a solinoid anyways?

    Edit: Was planning to take the starter to a autoparts store to get it tested, but then it started to snow.
     
  6. Feb 11, 2006
    DKillam

    DKillam Sponsor

    San Angelo, Texas
    Joined:
    Oct 31, 2005
    Messages:
    228
    Sounds like a bad starter bendix (broken spring or retainer washer) - just a guess!
     
  7. Feb 12, 2006
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    try tapping on the solinoid with a wooden stick. could be sticking.
     
  8. Feb 12, 2006
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
    Messages:
    9,221
    He said the plunger moved back and forth. Doesn't sound like a sticking solenoid is the problem there to me unless I misinterpreted what he typed.
     
  9. Feb 12, 2006
    Ppilotmike

    Ppilotmike old JEEPer

    Oscoda Mi
    Joined:
    Oct 24, 2003
    Messages:
    142
    What is the voltage at the starter? the symptoms you describe indicate low voltage. Voltage drop is an important test for any kind of electrical problems and should be checked first before replacement of any components. FSM gives acceptable specs, if you don't have one its the best investment you will make in your JEEP. Mike
     
  10. Feb 12, 2006
    tinker

    tinker GNGPN

    winnipeg,manitoba...
    Joined:
    Feb 17, 2005
    Messages:
    158
    I agree you have a bad bendix drive .the solinoid moves and works starter turns but the shaft just spins inside the gear any starter shop can replace the drive.
     
  11. Feb 13, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
    Messages:
    116
    Alright, I bench tested the starter today and much to my confusion there was nothing wrong that I could determine. The small gear came out and the starter spun each of the 5 or 6 times I tried it. I then rewired the soliniod switch to an independent one. (two actually, an momentary and a on/off) Well, the switch works just as well as the old one, meaning no improvement with it on the engine. The starter spins and but the engine doesn't turn over. I checked the teeth on the flywheel and the starter, they're there. I'm going to pick up a new starter today and switch the whole thing out, If it doesn't help I'll take it back.

    On a side question, where is the ground to the battery supposed to hook up to the engine block, mine is hooked up through the alt bracket. just wondering seeing as when I bench tested it I had the ground straight to the battery.
     
  12. Feb 13, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
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    116
    Wait, I went over the posts again, and I'm a bit confused, is tinker saying that the starter can engage and spin, but that the gear doesn't have to turn with the shaft?
     
  13. Feb 13, 2006
    Mudweiserjeep

    Mudweiserjeep JEEP: Bouncy and Fun

    tipp city, ohio
    Joined:
    Jun 17, 2004
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    718
    I am currently having the same problem.......ordered a new starter and they shipped the wrong one. To order another one was going to take about 4 days to get it. So.....I bought a new solinoid, installed it and I now have the same problem just not quite as bad.

    The starter spins but it doesnt engage the fly wheel every time. The jeep is starting better(more frequently) since I swapped solinoids but is not dependable. I will be ordering a new starter.:rofl:
     
  14. Feb 13, 2006
    AKCJ

    AKCJ Active Member

    Fairbanks, Alaska
    Joined:
    Aug 12, 2003
    Messages:
    1,035
    OK, i've got a similar problem. About one time in 30 I get the nasty grinding sound when starting - the starter gear teeth don't engage the flywheel teeth. I replace the solinoid but that did't help. Battery voltage and cable are good.

    Shims - I checked the gap very carefully when I had the trans out and I'm pretty sure I have the correct thickness of shims.
     
  15. Feb 13, 2006
    tommy b

    tommy b Member

    Golden, Colorado
    Joined:
    Oct 23, 2005
    Messages:
    341
    I had a similar problem in my F250. I replaced the solenoid and the starter. Turns out the problem was a bad battery. :oops: FWIW.

    tommy b
     
  16. Feb 13, 2006
    Mark Mann

    Mark Mann Kermit

    Huntsville, AL
    Joined:
    Jan 8, 2003
    Messages:
    140
    I had a similar problem on a truck last summer- I pulled the starter and bench tested it and it appeared to work fine, bummer. It ended up being that the starter spun fine with no load but not enough torque to "crank" the engine.

    -Mark
     
  17. Feb 13, 2006
    termin8ed

    termin8ed I didn't do it Staff Member

    Mason, MI
    Joined:
    Dec 22, 2002
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    4,422
    I had a battery loose a cell on me too on my 62. when you bench tested it did you use the same battery? or a different one? Make sure the posts on the battery are clean. I had a negative battery wire that for whatever reason just didn't want to let enough current thru it. Replaced it and everything worked just fine again.

    If everything worked good on a bench, I'd definatly be checking the wires and battery.
     
  18. Feb 13, 2006
    jhuey

    jhuey Michigan Jeeper!

    Indian River...
    Joined:
    Apr 9, 2004
    Messages:
    415
    x2
     
  19. Feb 13, 2006
    willysnut

    willysnut Banned

    Newnan, Ga.
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    Oct 8, 2003
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    654
    I was thinking A Ford wrench (BFH)
     
  20. Feb 13, 2006
    AirForceKnight

    AirForceKnight Grounded

    South Mississippi
    Joined:
    Nov 17, 2005
    Messages:
    116
    Went to autozone and picked up a new starter for about $30. there system had the wrong starter for the 70 model, ended up geting one for the 69 model that was right. They even had one in the store. It fixed the problem, had to have been one of the internal components of the starter.
     
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